Published on January 5th, 2020 | by Amanda
Understanding the type, and specifically the gauge, of kanthal wire that you need can be a little tricky for beginners who are just getting into the world are wrapping their own coils. Knowing what is the right gauge of kanthal wire might feel impossible and overwhelming if you are just getting started down the RDA rabbit hole (so to speak).
To sum it up, choosing the best type of kanthal wire is AWG 32 gauge, although it ultimately depends on the type of coils you are trying to wrap. Some coil designs will require a thicker gauge, while others will require something a bit thinner.
There isn’t much difference between the kanthal it’s self, so it’s generally recommended to find a reputable shop online with a variety of sizes and and order a handful of varies sizes.
There is some information that you should know and some basics that can help you determine which choice is going to best meet your needs.
Many people are choosing to drip rather than using a regular atomizer because of the improved performance (flavor & clouds) as well as a cheaper alternate to buying prepackaged coils for tanks.
Dripping means that instead of a constant flow of e juice being on the wick that goes through the coil, that you are dripping a few drops of e-liquid directly on the coils and wicks.
Though, this does increase the amount of e-liquid that is used. An RDA is a Rebuildable Dripping Atomizer.
This is one of the types of atomizers that are quickly gaining popularity.
Understanding the Basics of Kanthal Wire
Before you can decide which Kanthal wire is going to be best for your needs, you will need to know the basics. You might want to start by finding out “what is kanthal wire?”
Kanthal wire is made from ferritic iron and chromium-aluminum alloy.
It is used to build the coils that are used in vaping with mechanical mods.
There are two different ways that the wire can be used for RBA and RDA. Today we are going to take a look at the best options for RDA set ups.
An RDA set up means Rebuildable Dripping Atomizer. These are the most popular atomizers on the market today.
The fact that you need to rebuild them means that over time as things start to go wrong you will be able to fix them.
One of the most common issues is the wick and coils need to be changed. You can purchase coils but sometimes it can be best for you to get your own wire and make your own coils.
It really can save you money but of course you are going to have to know the right type of wire for the RDA that you have.
To understand this you have to understand how kanthal wire works and how you vape. This is going to make sure that you find what you want and that you are vaping safely.
Now when you are looking at the Kanthal wire you are mainly concerned with the diameter of the wire.
The thicker the wire the more coils that are needed for the same resistance. So the finer the wire the tighter the coils would be which means that you can have higher resistance when vaping.
A Look at Wire Gauge and Resistance
AWG 34 Gauge
AWG 34 is a very fine wire with a diameter of 0.15 mm. It is possible to have a resistance that is as high as just 3.2 ohms with just five or six wraps around a 2 mm pin.
You can easily get 1.8 – 2.0 ohms in a very short coil. The wire can be hard to work with so it might not be the right choice for a beginner or someone who is not patient enough to make sure that they are not breaking the wire.
AWG 32 Gauge
AWG 32 is the most commonly used wire and measures at .20 mm in diameter. With five or six wraps around a 2 mm pin you will just have 1.8 – 2.0 ohms of resistance.
This is also a very commonly used wire among manufacturers who use it for their single coil designs.
Plus this is one wire that can be used on nearly all RDAs and RBAs so it is a great choice if you are uncertain. If you have a stainless steel or mesh wick this is not the best choice. It also pops easily.
AWG 31 Gauge
AWG 31 is another contender for the top kanthal wire for vaping. It is especially perfect if your goal is to vape around 1.5 – 1.8 ohms.
The wire measures .22 mm in diameter and allows you to cover more surface area on larger diameter wires.
It is a very durable choice so you are not likely to have any pops from using it or any other problems. You are able to use it on nearly all atomizers so it is a great choice with your RDAs.
AWG 29 Gauge
The AWG 29 wire measures .30 mm in diameter and is not always the best choice for an RDA.
It really depends on the resistance that you are hoping to run your RDA at but for the most part this wire builds coils that work best .8 ohms.
This is the recommended wire for many tanks as long as you are going to be vaping at a lower resistance.
Plus it helps the wick to be heated quicker and better than what you would see with other wires. If you need a resistance of 1.3 ohms or higher it is not going to work too well for you.
AWG 28 Gauge
AWG 28 measures at .32 mm in diameter and is used best for mechanical mods. It is best for those who are vaping below the 1.0 ohm level.
It does work well for vaping above 15 watts of power and will vape at ohms that are as low as .4 ohms. There is no need to worry about the wire popping or shorting.
It is actually the easiest wire for you to use for set up. This makes it a great choice for beginners who might not otherwise be able to take care of things on this level.
Plus you will find that it really covers a large amount of surface area.
Kanthal D Ribbon
The Kanthal D Ribbon measures in at .5 mm in diameter. This extra thick wire is best used when set ups are solid.
If your set up is not solid then it is going to cause you to have dry hits from time to time. It works very well with many types of atomizers as it will not pop or short.
However it will cause you to have dry hits if you do not know how to handle the set up so this is something that you should watch for.
What is Your Build?
Many times the type of Kanthal wire that is used for your RDA depends upon the build and set up of the RDA.
And believe me when I say there are a lot of different ways you can wrap a coil!
Like we mentioned in the intro though, kanthal wire is something that is pretty tough to get wrong. So don’t be afraid from buying from the cheapest place you can find. Although I would highly recommenced you buy it in bulk spools, as that will drastically lower the overall price you’ll be spending per foot or wire (just like anything else in bulk, but small packages of kanthal can be outrageously experience sometimes.)
Silica Wick with the Kanthal Wire
If you have a silica wick set up you will be happy with how the Kanthal wire works with it.
There are a wide variety of patterns and shapes that can be used with the silica wick and Kanthal wire together including the “S” shape and the “U” shape which are most common.
Your possibilities are endless when you are using these two materials together. Plus you can get huge vapor clouds with this set up which many vapers like.
Ekowool Wicks with the Kanthal Wire
Ekowool has a rope like texture that works better as a wick and can be used in a variety of shapes and styles.
The wick is going to stay in tact and last longer than the silica wick which makes it a nice choice for those who are heavy vapers.
It still produces top quality flavors and clouds which also makes it popular among those who want that type of vaping experience.
Cotton Wicks with the Kanthal Wire
If you are searching for the best flavor then the cotton wick should be your choice.
Using cotton wicks with the Kanthal wire produces the best flavors that you will find anywhere.
This combination is also known for its flexibility in meeting different vaping styles and needs.
Some people choose to use cotton balls but if you are seeking out the best flavor you will want to check out the organic cotton wicks that have not been processed with as many chemicals.
Important Safety Tips for RDAs
Since vaping can be dangerous if done wrong, you should know the safety tips that are necessary for you to safely vape with your RDA.
If you to prevent your lips from being burnt you should make sure that you are using a heat resistant drip tip. You also need to make sure that you are not using a higher wattage or the wrong ohms for the RDA that you are using.
Plus you should make sure that you are using drip tips that have been regularly cleaned and maintained. All of these are going to help protect you while vaping and keep you safe.
It can be difficult to say which type of Kanthal wire is the best for your RDA. Basically you have to look at your personal vaping wants and make sure that you are choosing the wire that is going to work with your wants.
Of course there are some RDAs that only vape at specific ohms or wattages.
So figuring out how you like to vape is going to make it possible for you to have the best experience with your vaping.
This means that you need to know the ohms and the wattage that you like to vape at. Plus you have to know the specifics of your RDA so that you can determine which of the gauges of wire are going to be the best fit.
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For coil building, SS316L is by far the most commonly used grade, followed by SS317L. Other grades like 304 and 430 are also used sometimes, but not so often. Stainless steel is easy to form and holds its shape well.Which is thicker 26g or 28g? ›
Wire Gauge and Resistance
As a rule of a thumb, the higher the value of the gauge, the thinner the wire is. As an example, a 28 gauge wire will be thinner than a 26 gauge wire, but thicker than a 30 gauge wire. In addition, a thicker wire will have a lower resistance while a thinner wire will have a higher resistance.
Vape coils generally have an ohm range of 2.4-2.8 ohms, with lots of people enjoying a resistance of 2.5ohms. Low ohm vape coils produce more vapour and flavour and case use more e-liquid and take more battery power than high ohms. High ohm e-cig coils produce less vapour and use less e-liquid and battery.What type of wire is sold in coils? ›
Copper is the most common of the electrical conducting wires and is the most used for electrical coils. It has low electrical resistance and allows current to easily flow through it.Is 0.4 or 0.2 coil better? ›
The lower resistance 0.2 ohm coils allow higher wattage to be used. This said, in this case, the 0.4 ohm coils give much better flavour with the Cleito tank than the 0.2 ohm coils.Which is better fused Clapton or Clapton wire? ›
A fused Clapton is a thinner gauge wire wrapped around two or more thicker gauge cores. The multiple cores give fused Claptons a faster ramp-up time and arguably better flavor than non-fused Claptons, due to the increase in surface area.Which is better kanthal or Clapton? ›
Clapton coils are usually made from Kanthal and it's all about the style of the coil winding. Claptons are more complex from the wiring point of view and have a wider area of wiring. As this means more contact with the e-juice, it can also vaporise it better, being more efficient.What vape wire gives the best flavor? ›
The best ones to go for flavour wise are clapton, titanium (if you prefer vaping with TC mode) or an Alien coil. The sweet spot for getting a balance of vapour and flavour is around 0.3ohms. Depending on your coil choice you'll want to up the wattage from anywhere between 50 and 100 watts.What coils give the best clouds? ›
Two is better than one: Dual coils increase the coil surface area, vaporizing more e-liquid at a time. Therefore, you'll achieve bigger clouds with dual coils—it makes a big difference. Opt for low resistance coils: Low resistance coils heat up faster, which means the clouds are bigger.Which is better kanthal or NiChrome? ›
Kanthal is superior than Nichrome in terms of functionality and service life therefore it is recommended as a standard alloy for heating elements for use in the industrial furnaces. The essential benefits obtained from kanthal heating wire are higher maximum temperature limit of 1425 °C or 2280 °F with extended life.
Beading Wire is excellent quality wire and is ideal for use with beads and other jewelry making creations.What is 26 gauge wire used for? ›
26-gauge wire is popular for wire weaving and Viking knit, and can be used like stiff sewing thread, to "stitch" beads onto leather bracelets or metal blanks. It's a popular size of wire to use with pearls and tiny gemstone beads, which normally have smaller holes than other beads.What is the safest vape coil? ›
Remember that Kanthal, NiChrome, and Stainless Steel are perfect for variable wattage mode, while Stainless Steel is probably the safest and best wire to use for temperature control.What makes a coil more powerful? ›
It is stronger if there are more turns in the coil of wire or there is more current flowing through it. A bigger bar or one made of material that is easier to magnetize also increases an electromaget's strength.Do higher resistance coils last longer? ›
Higher ohm coils provide a longer battery life, a cooler vapor, and less of it, as there is less heat at the coil.Do higher ohm coils burn out faster? ›
Sub-ohm coils heat up much quicker than those with a higher resistance. If your e-liquid has a thinner consistency then the atomizer head can vaporize it too quickly, causing premature burning.How many ohms Should a coil wire have? ›
The coil wire should have 1200 to 2800 ohms resistance.Can I use any wire for vape coil? ›
Can I use any type of metal wire to repair the coils in vape modes? No you can't use any type of wire, the most common is kanthal, stainless steel and nichrome.Why is coiled wire better? ›
Because of the special process by which the cords are coiled, the wires can stretch and retract as needed without undue wear on the wires held inside. Coil cords are found in many different industries and can be made to almost any kind of required specification.What type of coil lasts the longest? ›
A cotton affair
It all comes down to the cotton. Coils, on their own, will last a good long time. They're made of metal, after all. And although they're weakened by repeated heating-cooling cycles, they'll still outlive by far the other main component of a coil: the cotton.
The perfect balance of vapour and flavour is anywhere between 50 and 100 watts depending on your coil choice. Clapton and Alien coils usually take a bit more power to ramp up so you'll want to boost the wattage if you're using either of these options.What wattage should I run a .2 ohm coil? ›
0.2 ohm coils - 40 watts to 100 watts.What is the best coil brand? ›
Our pick for Best Overall, the Delphi GN10328 Ignition Coil, is engineered to meet OEM specs and is made from premium materials that provide great insulation. For a slightly cheaper option, consider the ENA 8-Pack Ignition Coil Set.What mesh coil is best for flavor? ›
Mesh core: Mesh core coils are a happy medium between single and quad coils. You'll get a fast ramp up time with great flavour and vapour production for a start.Do Clapton coils use more juice? ›
Also, Clapton coils tend to use a lot of e- liquid due to their large surface area. This is an inevitable situation if you intend to produce more clouds. More vapor requires more e-liquid.What gauge Kanthal should I use for kiln? ›
Kanthal A-1 is used for winding heating elements for kilns, furnaces and even E-Cig electronic cigarettes and atomizers or vapes!What RPM coil has the best flavor? ›
Then when getting into the RPM Pod, here we will find more options, but the best in delivering both flavour and cloud production, is the RPM 0.4 ohm Mesh Coils, which is also included in all the devices box.Is Kanthal better than stainless steel? ›
Compared to kanthal, stainless steel has a slightly lower resistance and a slightly faster ramp-up time for a given wire gauge. Unlike some of the other non-kanthal coil materials, people generally find that stainless steel doesn't introduce any off flavors that require getting used to.Is MTL or DTL better for flavour? ›
Although MTL vaping won't create huge clouds of vapour, it will deliver strong flavours and make the most out of your favourite e-liquid flavour. Some people prefer MTL vaping because it can be cheaper. MTL tanks generally use less e-liquid compared to a DTL device.How can I increase my vape flavor? ›
It's best to keep e-liquid stored somewhere dark and cool, to stop the flavours from degrading over time. If you're feeling adventurous, you could try steeping new e-liquid to enhance the flavour. Try using a mix of exposing them to air for a week and agitating the juice a few times a day as it steeps.
If your vape gear works with pods or cartridges and you suddenly find there's no flavour from your vape, the e-juice might be running low or have run out. It's time to swap it out for a new pod or cartridge and see if you get your e-juice taste again.What Ohm is best for big clouds? ›
Use coils rated below 0.5 ohms: Low resistance coils that are 0.5 ohms and below can handle more wattage and generally produce bigger clouds.How do I make my vape clouds thicker? ›
If you're interested in vaping bigger clouds, there are a couple of things you can try. The easiest way is to try vaping with High Vegetable Glycerol (HVG) e-liquids, however vape mods and even changing how you inhale and exhale can have an effect on the size of your vape clouds!Which coil produces more smoke? ›
The resistance of the coil plays an important role in the amount of vapour that can be produced by your e-cig. The lower the resistance, the easier it is to achieve high temperatures. Furthermore, a lower resistance coil will reach the higher temperatures required to produce more vapour more quickly.How hot does kanthal wire get? ›
Kanthal® A-1 is a ferritic iron-chromium-aluminium alloy (FeCrAl alloy) for use at temperatures up to 1400°C (2550°F).What is the best resistance wire? ›
Nichrome, a non-magnetic 80/20 alloy of nickel and chromium, is the most common resistance wire for heating purposes because it has a high resistivity and resistance to oxidation at high temperatures. When used as a heating element, it is usually wound into coils.Does kanthal wire rust? ›
Kanthal wire is a ferritic iron-chromium-aluminum (FeCrAl) alloy. It does not easily rust or oxidize in industrial applications and has excellent resistance to corrosive elements.Do thicker wires get hotter? ›
The resistance of a wire depends on its thickness and length. The longer the wire the greater the resistance offered to the flow of charge. Thick wires have less resistance than thin ones. Current tends to create heat in high resistance wires.Is thicker or thinner wire better? ›
Considerations for Wire Gauges
For example, electrical circuits with higher amperage ratings require thicker wires to accommodate the load without experiencing excessive heat buildup. Using wires that are too thin for the specified circuit amperage can result in wire failure or ignition.
The thin wire will conduct electricity, but there is more electrical resistance. The thicker wire is like the four lane highway. There's a lot less electrical resistance, and as a result, that light bulb burns brighter because more electricity can reach it.
Not only is 16 AWG roughly 3 times stronger than 20AWG wire, it also has 86.6% less resistance than 20 AWG wire per foot.Which gauge is thicker 24 or 26? ›
Since 24-gauge is the thicker material, it's also the heavier material compared to 26-gauge. A 24-gauge roofing panel weighs approximately 30% more than a 26-gauge panel. Just like with thickness, the weight of each gauge also has a range.What happens if wire gauge is too big? ›
If a wire gauge is “too big” then it is a lot more expensive and is harder to bend, as well as more difficult to attach with wire nuts or to switches.What is the most harmful vape? ›
Your favorite vape flavor may be more harmful than the nicotine itself, according to a new study that used stem cells to study the effect of e-liquids on cardiovascular disease. The most toxic flavors? Cinnamon and menthol.What is the healthiest safest vape? ›
- Vandy Vape.
Depending on what kind of coil you are using they can produce some particles that stick to the vapor and end up ingested by the user when they are burned dry. Some have an allergy to these particles being created. These particles can even be toxic.What type of wire is commonly used in building? ›
The most common type of home electrical wiring is the NM cable, also known as the Romex cable, after the most popular electrical wiring brand name. The NM cables contain three or more individual conductors, wrapped together in a sheathing, which is a flexible plastic jacket.What is the most popular type of wire used in construction? ›
The most popular type of building wire used in construction is Thermoplastic High Heat-resistant Nylon coated (THHN) wire. THHN wire is also commonly used in machine tools, control circuits and some appliances.Which wire is best for house construction? ›
- 1) Havells Wires. You can use Havells wires in your wiring system for sure. ...
- 2) Polycab Wires. You can even use Polycab wires in your space for better electrical supply. ...
- 3) Finolex Wires. This is the highest-quality electric wire available for residential wiring. ...
- 4) Syska Wires. ...
- 5) RR Wires.
Typical Automotive Circuits, Currents and Wire gauges.
|Automotive Circuit||Avg. Amps||gauge|
|Head/Driving Lights, Power Circuit*||20||12|
- Fuse Wire. ...
- Magnet Wire. ...
- Stranded. ...
- Litz Wire. ...
- Tinsel Wire. ...
- Braided. ...
- Wire Harness.
The letters THHN, THWN, THW and XHHN represent the main insulation types of individual wires.What are the 3 types of wires? ›
The three types of wires used in household circuits are Earth wire, Live wire, and Neutral wire.What is the most efficient wire? ›
- As an electrical conductor for building wire systems, copper is the most efficient, strongest, most reliable metal available today. ...
- All your connections will be solid with sturdy, corrosion-resistant copper. ...
- Ductility plus, makes copper easy to work with.
3 Best Resistance Wire Types For Electric Underfloor Heating Wiring: Copper, Iron, Nickel.Which wire is best in market? ›
- Plaza Cables.
- Polycab Wires.
- Cable Corporation of India.
- Sterlite cables.
- Havells India.
- KEI Industries Ltd.
- V-Guard Industries Ltd.
NM is the most common type of wiring in modern homes. It consists of two or more individual wires wrapped inside a protective plastic sheathing.Are thicker wires more efficient? ›
Larger Diameter Wires Stay Cooler
A 10 gauge wire of the same length only loses 48 watts of energy when delivering the same load of current. Over time, larger electrical wire lowers your overall energy costs because less energy is being lost in your electrical system.
Disadvantages of Cleat Wiring
it is not lasting wire system because of the weather effect , risk of fire and wear & tear. it can be only used on 250/440 Volts on low temperature. There is always a risk of fire and electric shock.
The coil wire should have 1200 to 2800 ohms resistance.
Remember that most ignition coils shouldn't draw more than eight amperes.Should I use 14 or 12 gauge wire? ›
Choosing Electrical Wire Size
14-gauge are usedfor light fixtures, lamps, lighting circuits with 15 amps. 12-gauge are used in kitchen, bathroom, outdoor receptacles, and 120-volt air conditioners supporting 20 amps.